Category: tools

Our laser modules can be integrated into a production line and can be used in combination with different technologies, such as robotics (partial or full robotization), automation, pneumatics and other technologies. When the work process is not fully automatic, we prefer comfortable working, taking into account the human factor, which provides the possibility of a customizable workspace.

The laser module offers us several possibilities of use. Thanks to the development of FibereSX, we have multifunctional laser devices that can perform several tasks, so they can speed up production processes. Thanks to its user-friendly, compact design, several installation options can be considered. The laser modules communicate with several technologies, now we present the process of the production line installation in the first round.

Installation process and aspects that must be taken into account during integration for proper use. First of all, the specifications and requirements of the laser module must be determined, taking into account the possibilities provided by the production line. Integration areas must be assessed on the production line where the laser module can be installed. There are several options for using the laser module, for example; our individually designed workstation, production line, cells, into an existing machine. During the installation, we pay full attention to occupational safety regulations so that the user can do his work safely. Our equipment has a CE certificate (This certificate certifies that the products are evaluated according to the relevant directives and comply with the new approach directives in terms of safety, health and environmental protection requirements.) The next step is the development of automation and remote control, so that the production line and the laser must communicate with each other and continuously synchronize the necessary data, and can also be controlled remotely. In any case, we recommend that we plan the maintenance cycles together, depending on the use of the laser, in order to increase the life of the equipment and maintain its reliable operation.

Areas of laser use:

1. Material handling and processing

Laser cutting:

Laser modules are often used for precision cutting of metals, plastics, wood, textiles and other materials. In automated systems, laser modules are usually built into CNC machines.

Laser engraving and marking:

Laser modules are used to engrave or mark various materials (e.g. metals, plastics, glass). Such systems can be integrated with automated conveyor belts and robotic arms, thus increasing productivity and reducing the possibility of human error.

Laser welding:

Laser welding provides high precision and speed, which is especially useful in the automotive industry, the manufacture of electronic devices and the production of medical devices.

2. Electronic uses:

PCB (Printed Circuit Board) Manufacturing:

Laser modules are used for precision drilling and cutting in PCB manufacturing.

Micromachining:

Laser modules perform micrometer machining with high precision, which is particularly important in the production of electronic devices and medical instruments.

Robotics and Automation:

Laser modules can be used at the end of robotic arms to perform precision tasks such as cutting, welding, marking.

We plan every project taking into account the customer’s needs and safety regulations. Our individual workstations are fully adaptable. We designed our workstations with precision and expertise for optimal performance and efficiency. In addition, our laser workstations have a CE certificate, which guarantees compliance with European safety and quality standards.

We plan each project taking into account the customer’s needs and the current project announcement. During the planning process, we take into account the specifics of the work processes, the materials used, and the necessary safety regulations. Our individual workstations are fully adaptable, so they can be easily transformed and expanded. We design our workstations with full care and expertise for optimal performance and efficiency, so that fast and efficient work is guaranteed. Individually designed laser workstations are special equipment designed specifically for laser machining processes, for example: laser cutting, laser welding, laser milling. In addition, our laser workstations have a CE certificate, which guarantees compliance with European safety and quality standards. (“This certificate certifies that the products are evaluated against the relevant directives and comply with the new approach directives in terms of safety, health and environmental protection requirements.”)

Personalized design

Functionality is always primary, which is why we recommend testing the desired task as the very first step. When designing the workstation, it is important to consider what type of laser work will be performed on it. For example, laser cutting requires a work surface on which the cut material can be stably placed and fixed.

Furthermore, safety is of utmost importance. This includes the proper blocking of laser beams, the use of protective equipment during laser operations (e.g. safety glasses), and the design of adequate ventilation and exhaust systems to remove gases or dusts generated during the process.

We design the workstation so that employees can work comfortably and safely. This includes height-adjustable work surfaces, which can also be rotated if needed, as well as the appropriate arrangement and grip for tools and materials.

Modern laser workstations often use automated systems to increase accuracy and efficiency. Automated material handling systems are also common, allowing materials to be exchanged quickly and efficiently.

During development, our laser equipment also received software support, which enables precise planning and control of laser machines, even remotely. The integration of design software helps to optimize work processes and minimize errors.

We also provide a simple solution for our customers. It also provides a good solution for smaller parts. We can place the component or piece awaiting processing in a safety box equipped with sensors. The laser module is placed on top of the safety box, which can be controlled from a computer. It can be used with manual dosing and also provides a precise solution for rental. Later, of course, the module can be used in a reconfigurable production line or workstation.

We also offer a simple solution for our customers. It also provides a good solution for smaller parts. We can place the component or piece awaiting processing in a security box equipped with sensors. The laser module was placed on top of the computer-controlled safety box. It can be used with manual dosing and provides a precise solution for rental as well. Later, of course, this module can also be used on a reconfigurable production line or workstation. By using the safety box, users can be protected from the laser beam. They are usually used in places where a separate room cannot be created or where a larger workstation cannot fit, such as laboratories, production facilities, etc.

Main characteristics:

It is made of materials that are opaque so that the laser light does not escape into the environment. If insight is required, we can solve it with the help of a camera, or we can check the process with the help of a small window, which is made of materials that filter out laser wavelengths. Using safety locks and sensors, the laser can only be activated when the box is properly closed, preventing accidental exposure. We also need adequate extraction so that the dust and gases generated during the process do not remain in the environment. One of its advantages is that it is easily portable, so it can easily be transferred to another area. During the design, we also take into account that it is easily accessible during dosing. Thanks to its unique design, it can be customized according to the specific dimensions and requirements of the laser equipment and the workpiece or application.

Areas of use:

Research laboratories:

The use of lasers in research laboratories is widespread in many scientific fields and industrial applications, as they provide the opportunity to perform precise and versatile operations.

Development Departments:

The use of laser technology in development departments has significant benefits, especially in research and development (R&D), as it enables precise material machining, continuous testing before new parts are manufactured, and many other applications. It contributes to the rapid prototyping of metals and plastics. It can also help the development departments in the design of complex components.

Industrial Manufacturing:

The use of laser technology in industrial manufacturing has revolutionized the operation of many industries as it enables high precision and efficient operations.

A well-designed laser safety box is vital to maintaining a safe work area when working with lasers, protecting users from accidental exposure and ensuring compliance with safety regulations.

A perfect solution for cleaning complex and amorphous parts and tools. With sufficient expertise, we can clean the surface without material loss. Thanks to its adjustable power level, it can be used on various surfaces. It provides the user with a precise, environmentally friendly and beautiful interface.

Handheld laser cleaning equipment are modern, innovative tools that are becoming increasingly popular in various industries for cleaning tasks. Since we only need to use a laser beam during the process, it has no harmful effects on human health or the environment. For traditional cleaning, such as dry ice or sandblasting, special attention must be paid to personal and environmental protection. We recommend it especially for amorphous materials with a large surface area, because it easily removes coarse dirt, rust stains, thick layers of paint, and large amounts of plastic residues. In the case of the 1D laser cleaner, we must pay attention to the fact that if it is used with manual control, there is the possibility of human error. If we want to automate the laser, it is possible without any problems, since it can be combined with robot technology.

Areas of use:

Metal surface cleaning:

It is used in many industries to remove rust, because it removes rust from metal surfaces without abrading the raw material. The removal of thick layers of paint, industrial paint and coatings can be done quickly and efficiently with the laser. Our automatic laser equipment is the most suitable for removing oxidation layers, but for large surfaces, we recommend the 1D laser head.

Sandblasting and laser cleaning:

Sandblasting and laser cleaning are two different technologies used to clean and renovate surfaces. Sandblasting is no longer a widely used technology, laser cleaning is starting to take its place in several industries. Here is a comparison of the technology in question:

Sandblasting:

Sandblasting or sandblasting is an efficient and fast surface cleaning process that is widely used in various industries. This technology is a method used instead of physical cleaning and manual sanding, which provides much faster and more efficient results. During sandblasting, abrasive particles (usually sand) are blown onto the surface to be cleaned using high-pressure air. This method is excellent for quick and thorough cleaning of rusty, painted or otherwise contaminated surfaces. During the operation of the sandblasting technology, the amount of air provided by a high-performance compressor delivers sand or other abrasive material from a container to the surface to be cleaned with high pressure (6-10 bars). This process removes dirt, rust or paint by mechanical friction and abrasion of the surface.

However, traditional sandblasting and other grain-blasting methods have disadvantages and risks:

Thermal load: The impact of high-speed particles generates heat, which can lead to damage or deformation of the substrate.

Surface damage: If not applied properly, sandblasting can cause serious damage to the material. For example, flat plates can be deformed, stone coverings can wear heavily, and wooden surfaces can become dusty.

Abrasive effect: Abrasive materials such as sand, quartz sand, steel grit or glass beads cause significant surface roughening, which is not always desirable.

Sandblasting (sandblasting) is not suitable for cleaning surfaces that are susceptible to damage, such as precious metal, plastic, glass, aluminum.

It is impossible to remain within a larger area in the environment of sandblasting, and the resulting dust and the blowing air with its high noise level do not make the situation any easier either. It must be emphasized here that the user must work in full protective equipment.

We cannot ignore the highly harmful effect of sandblasting on the human body, which is known to cause silicosis and cancer.

Laser cleaning:

One of the most important characteristics of laser cleaning, which distinguishes it from traditional methods, is the integrity of the surface after cleaning. This means that the surface is not physically damaged during the cleaning process, so it remains in its original state. Thanks to this, laser cleaning can be an ideal solution in cases where the integrity of the surface is crucial. With the help of laser cleaning, various impurities such as rust, paint, oil, rubber, grease, soot, resin and other residues can be effectively removed from various materials such as metal, ceramic, concrete and natural stone surfaces. Laser cleaning can often be used as a preparatory step for technological processes. For example, to prepare contact surfaces for gluing, where a clean and undamaged surface ensures maximum adhesive adhesion.

Environmentally friendly process without auxiliary materials

Laser cleaning is a fast and environmentally friendly technology. The process does not require the use of additional auxiliary materials that are used in traditional methods, such as sand blasting, dry ice blasting or chemical cleaning. This reduces waste and environmental impact.

Industrial applications:

In industry, laser cleaning is particularly useful for cleaning tools with complex surfaces without damaging or deforming the surface. The laser cleaning process enables the treatment of surfaces with an open view, quickly and gently, without having to dismantle the tool.

Tools and other cleaning applications:

Precision cleaning of tools: press, injection molding, cutting, deep-drawing tools.

Precision cleaning of printing cylinders: for example, cleaning of anilox cylinders in flexo printing presses.

Other applications: cleaning gears, baking tins and other industrial equipment.

Laser cleaning is an extremely efficient and versatile technology, which has been proven in many industrial applications to effectively and gently remove dirt from surfaces, ensuring the integrity of the surfaces.