Category: news
Paint Removal
Laser paint removal does not require chemicals or solvents that can be harmful to the environment and health. Since the laser process has no mechanical contact, less waste is generated during the process and there is no need to handle hazardous materials.
Although the initial purchase cost of laser equipment may be higher, it can be more cost-effective in the long run by reducing the cost of purchasing, storing and disposing of chemicals. In addition, the laser procedure is faster and more efficient, which reduces working time and increases productivity.
During laser paint removal, no toxic chemicals are needed, so risks to the health of employees and the environment are minimized. Laser systems can often be automated, so operators can stay away from hazardous work areas, further increasing work safety.
Laser Milling is an Innovative Technology
One of the biggest advantages of laser milling is exceptional precision. The focusability of the laser beam makes it possible to create microscopic details and complex geometric shapes. This is especially important in the production of medical devices, electronic components and other fine mechanical products.
During laser milling, there is no physical contact with the material, which minimizes mechanical stress and deformation. This is particularly beneficial for materials that are sensitive to mechanical influences or where the integrity of the surface is critical.
During laser milling, material removal is extremely efficient, so less waste is generated than with traditional cutting processes. This is not only more cost-effective, but also a more environmentally friendly solution, as less material ends up in the garbage.
Laser milling is highly repeatable, ensuring consistent quality and reliability. This is particularly important in industries such as the automotive or electronics industry, where strict quality requirements are essential.
Laser Surface Treatment
Precision and controllability
One of the biggest advantages of laser technology is precision. Laser beams enable extremely precise treatment of materials and surfaces, which is particularly important in areas such as microelectronics production or dermatology. Thanks to the focusability and controllability of the intensity of the laser beams, the depth and extent of the treatment can be precisely adjusted, thus minimizing the risk of damage to the surrounding areas.
Material selection
Laser surface treatment can be applied to almost any material, including metals, plastics, ceramics and composites. This versatility allows the technology to be widely used in a variety of industries, from the automotive industry to the production of medical devices to the textile industry.
An environmentally friendly solution
Laser surface treatment generally requires fewer chemicals and pollutants than traditional processes such as electroplating or painting. It thus offers a more environmentally friendly alternative, contributing to more sustainable industrial practices. In addition, since less waste is generated during the laser process, production costs and the ecological footprint can be reduced.
Speed ​​and efficiency
Laser technologies can be faster and more efficient than traditional surface treatment methods. Faster cycle times and automation make it possible to increase production and reduce costs. Through automation, processes can be repeated precisely, thereby improving the quality of products and reducing the possibility of human error.
Improves surface properties
Laser surface treatment can improve the physical and chemical properties of surfaces, such as hardness, wear resistance or resistance to corrosion. This is especially important in industries where the durability and reliability of the products are of prime importance, such as the aircraft or automotive industry.
Minimal heat effect
During laser surface treatment, the heat effect is extremely local and can be well controlled, which is particularly beneficial for heat-sensitive materials. This property minimizes the risk of deformation and structural damage, which is important in the manufacture of precision parts and tools.
Overall, laser surface treatment has many advantages that contribute to improving the efficiency, quality and sustainability of industrial processes. These advantages make laser technology increasingly widespread and indispensable in modern manufacturing and processing processes.
Multifunctional Laser
Milling
Laser milling uses a laser to remove material from the workpiece in a controlled manner. This process is ideal for creating complex shapes and patterns with high precision. With the laser, you can achieve fine details that are difficult to achieve with traditional milling tools.
Marking
Laser marking is used to record information or patterns on the surface of materials. This technique is often used for branding, serialization, and barcoding on a variety of materials, including metals, plastics, ceramics, and glass. The marks created by lasers are durable and wear-resistant.
Welding
Laser welding uses a focused laser beam to join materials together. This method is known for its accuracy and can produce high quality, strong welds with minimal thermal distortion. It is particularly useful in industries where clean and precise welds are required, such as the automotive, aerospace and medical device industries.
Cleaning
Laser cleaning is a process that uses laser pulses to remove dirt, rust, paint and other unwanted materials from surfaces. This method is environmentally friendly as it eliminates the use of chemical solvents and is highly effective in preparing surfaces for further processing or inspection.
Cutting
During laser cutting, a powerful laser beam is used to cut materials into the desired shape and size. This technique is widely used in industries such as metal fabrication, automotive, and electronics because of its ability to cut through various materials with high precision and speed.
Advantages of multifunctional laser technology
Precision and accuracy: Lasers offer unmatched precision and produce intricate details with high repeatability.
Efficiency: Integrating multiple functions into a single system reduces the need for multiple machines and setups, saving time and money.
Flexibility: A single laser system can be adapted to perform different tasks, making it a versatile tool for different applications.
Quality: Laser processes often result in high-quality surfaces with minimal post-processing required.
Environmentally friendly: Laser cleaning and processing often reduces the need for harmful chemicals and minimizes waste.
Industrial applications
Automotive industry: For welding parts, marking parts with serial numbers, cutting complex shapes and cleaning before assembly.
Aerospace Industry: For precision welding of parts, marking of parts for traceability and cutting of light materials.
Medical device manufacturing: For precision cutting of complex parts, welding of delicate parts and marking devices with unique identifiers.
Electronics manufacturing: for cutting and drilling PCBs, marking electronic components and soldering connectors.
Multifunctional laser technology is constantly evolving and offers even more opportunities and applications in various industries. Its ability to integrate multiple functions into a single system makes it an indispensable tool in modern manufacturing and processing.
In today’s fast-paced and ever-evolving industrial landscape, the quest for efficiency, quality, and innovation is unending.
At the heart of many manufacturing processes lies welding.
While traditional welding methods have served the industry well, our company is proud to introduce a groundbreaking line of welding systems that are not only more advanced but significantly superior in performance and reliability. Our welding systems are designed to streamline the welding process, significantly increasing production speed. In an industry where time is money, the ability to weld quickly and reliably can give companies a crucial competitive edge.
Advantages of Our Welding Systems:
– Our systems provide better control over the welding process, resulting in cleaner, more consistent welds.
– Our welding systems are optimized for minimal waste, ensuring that materials are used more efficiently. This not only reduces costs but also minimizing environmental impact.
– Additionally, the user-friendly design of our equipment reduces the training time.
– Safety is a paramount concern in welding operations. Our systems are equipped with advanced safety features that protect operators from hazards. This helps companies comply with stringent occupational safety regulations.
Whether you’re working on large-scale projects or intricate component manufacturing, our systems deliver superior performance across the board.
As industries evolve and new materials and techniques emerge, our systems are designed to be easily upgradeable and compatible with future advancements, ensuring that your investment remains relevant for years to come.
Support for Partners
Our company is committed to the continuous support of our partners from the initial steps to full integration.
Consultation and planning
We work with our partners from the very beginning to understand their needs and opportunities. If the goal has been outlined, then the specifications and functions of the laser machines are customized based on individual needs.
Delivery and installation
After the order, the laser machines are delivered to the partner’s premises at the agreed time. We help with the installation of laser machines and their integration into existing systems, ensuring smooth commissioning.
Integration and installation support
Our experienced engineers provide support during integration and commissioning tasks. We help in the optimal setting and calibration of the system so that the laser machines provide the best performance.
Continuous support and maintenance
We are present from the first production steps to ensure a smooth start, we also provide remote assistance, but if there is a problem that cannot be resolved with remote assistance, we will go to the location.
In case of any question or problem, we are ready to provide a quick and efficient solution.
We offer regular maintenance services to ensure the long-term reliability of the machines.
Advantages to our partners
Professional support every step of the way, from design to production.
We ensure that laser machines fit seamlessly into existing/new processes.
Optimized systems and processes that increase productivity and reduce costs.
Continuous support and maintenance that ensures long-term successful cooperation.
With these services and benefits, we strive to ensure that our partners can get the most out of our laser machines and successfully achieve their goals.
Thanks to continuous improvements, these laser systems offer improved functions, and we custom-build our equipment for each project.
Multi-functional: Advanced systems can perform multiple tasks such as marking, cutting and cleaning using a single laser device with adjustable parameters. Of course, this also depends on the material, but if it can be solved, our engineering colleagues will solve it so that you only have to deal with production.
Automation and integration: Laser systems can be integrated into automated production lines, controlled by sophisticated software for smooth operation and improved efficiency.
High accuracy and speed: Improved beam quality and control mechanisms provide extremely high accuracy and faster processing times to their users. We also contribute to fast work by the fact that the operating surface can be easily adjusted to the height of the given operator, so that work is also comfortable.
Material Versatility: Advanced laser technology enables the processing of a wider range of materials, including advanced composites and new alloys.
Energy efficiency: We focus on reducing energy consumption right from the start. During the new developments, in addition to maintaining or improving performance, energy saving was an important factor.
Future Technology
in addition to unique developments, unique support is also important to us
we provide a 4-year guarantee for our partners
we help with integration and commissioning
in addition to on-site consultation, we also provide on-site training
Future technology in the realm of laser systems holds immense promise, offering innovative solutions for a wide array of industrial applications.
Here’s an overview of various types of their applications and laser systems:
1. Laser marker:
It can be used for precise engraving or marking of surfaces. It is mainly used for the production of serial numbers, barcodes, logos and other identification marks. Its advantages include high accuracy, speed, durability and the ability to mark a variety of materials, including metals, plastics, ceramics and glass.
2. Welding laser:
It can be used to connect materials with high precision. It is primarily used in the automotive, aerospace and electronics industries. Produces strong, clean seams with minimal heat distortion. It is also suitable for welding different materials and hard-to-reach places. Thanks to the beautiful welding seams, it can be used on surfaces where the welding seam is visible.
3. Laser milling:
It can be used for precise material removal, shaping and engraving. Suitable for creating detailed parts and complex designs. A high-precision, non-contact process that minimizes mechanical stress, thus preventing tool wear. It can be machined on hard or brittle materials that are difficult to mill using traditional methods.
4. Laser cutting:
It is used for high-precision cutting of materials. It is usually used in the production of metal, plastic, wood and textiles. It makes clean cuts with minimal waste and no post-processing is required. High speed operation with the ability to cut complex shapes.
5. Laser cleaner:
It is used to remove pollutants, oxides and coatings from surfaces. Effective in industries such as plastics, automotive and electronics.
It is environmentally friendly, non-abrasive and precisely targets specific areas without damaging the base material. It also removes stubborn thick dirt without any problems.
Traditional Milling vs. Laser Milling
Below I will detail the main differences between the two technologies.
Laser milling operation
Laser milling uses a laser beam that emits concentrated heat in the form of high-energy light. Laser technology is non-contact, so there is no physical contact between the machining tool and the material.
High precision: Excellent precision and detail is achieved, which is especially useful for delicate patterns and complex shapes.
Wide range of materials: A variety of materials can be machined, including metal, plastic, wood and glass.
Speed: Machining can be done at high speed, especially for thin materials.
Traditional millling
Conventional milling uses rotating cutting tools to remove material. The cutting tool makes direct contact with the material, physically cutting it.
Powerful processing: It can work with great power, so thick materials and harder materials can be easily processed.
Less precision: Due to mechanical wear and tool wear, the precision of traditional milling can be cheaper than that of laser milling.
Loss of material: It may result in a greater loss of material due to the chips generated during the milling of the material.
Slower: Machining speed is generally lower, especially for complex shapes and thin materials.